Bill Dumas removed his apron, after that his t-shirt and underwear, while ignoring the cubicle where he was offering sausage at the 2022 Monterrey Barbeque Feast, in Mexico. Under the warm mid-day sunlight, he showed off towards the covered up luchadores heating up outside a fumbling ring established at the occasion. With computer animated hand activities and really little Spanish, Dumas convinced among them to climb up in via the ropes with him and offer him an appropriate body bang. Ever before the showman, he invented injury as he lay on the floor covering in his jeans, after that he turned out onto the turf and strolled back to his cubicle with a beaming smile.
If you discover Dumas at an additional barbeque event, you might be dealt with to his Elvis acting or witness his hyperbolic, Globe Champion Fumbling– design obstacles to various other pitmasters, however those are simply personalities he plays. Recognized in the barbeque globe as the Sausage Sensei, Dumas does a lot of his displaying with a mill, a glutton, and a cigarette smoker. He takes a trip the world training sausage-making programs while discovering methods to pack anything from chicatana ants to Buc-ee’s Beaver Nuggets right into a sausage case. After benefiting simply over a years in the sector, the 57-year-old has actually made fairly an influence on Texas barbeque.
Dumas was presented to barbeque maturing in North Texas. His grandpa, Curtis Dumas Sr., whom he called Popeye, established a pit at his ranch in the little area of Hill Springs, in between Tioga and Valley Sight. “He began a side service doing poultries over cinders,” Dumas states. He would certainly assist his grandpa baste them with a mix of black coffee and molasses till, as Dumas explains, “they were the shade of a well-oiled saddle.” Popeye was a dad number to Dumas, whose papa usually took a trip for job.
After Popeye passed away, in 1981, Dumas came to be an adolescent overdue. “I was rudderless afterwards,” he states. He would certainly enter into problem jumping trains and climbing up the Whitesboro water tower. He and his family members believed he may discover some instructions in the army, so he signed up with the Marine Corps at eighteen and offered for 4 years as a vehicle motorist. Later, he relocated in between tasks in commercial refrigeration, in sweet production, and at a Lowe’s shop in Killeen prior to relocating to Austin, where he fulfilled his better half, Kathy. Dumas’s eccentric side got on screen to Kathy with his major type of transport at the time: The black Cadillac hearse that would certainly later on make a cameo in the flick Machete. He called it Patty Hearse.
Dumas had actually simply started meddling barbeque once more when his separated kid from a previous partnership, Samuel Dumas, returned right into his life in 2011. He and Kathy took Samuel in and sustained his budding songs job. That revived link made it even more destructive for them when Samuel took his very own life in 2012. Dumas penetrated a deep anxiety, which treatment and Kathy aided him recuperate from. She urged his barbeque pastime, and quickly he had a job.
Prior to operating at any type of barbeque joints, Dumas marketed his yard briskets at Double Sis Casino, in Blanco, and to the currently shut Stanley’s Farmhouse Pizza at Austin’s Jester King Brewery. “I intended to end up being a bbq specialist,” he states, so he obtained as close as he might by taking a work at Smokey Denmark’s Sausage Firm, in Austin.
The firm, which has actually created sausage given that 1964, had actually simply opened up a bbq vehicle alongside its sausage manufacturing facility to assist advertise its smoked sausages. When the man running the vehicle and the pit stopped, it asked Dumas if he might equate his yard barbeque experience right into a long-term placement. “I recognized absolutely nothing concerning the dining establishment service,” Dumas states. However he recognized just how to run a cigarette smoker.
Soon, Keenan Goldis signed up with the Smokey Denmark’s food vehicle group. Goldis had an online reputation as a sausage wizard and quickly was producing relate to dental fillings like mac and cheese, apple pie, and marshmallow-pumpkin mole. Dumas liked the creative thinking and discovered all he might from Goldis. He was dealing with typical manufacturing techniques and active ingredients inside the Smokey Denmark’s center while being revealed to Goldis’s brilliant. “There’s a method to make that witches’ mixture job,” he states. A light bulb took place, and the experience formed his future.
Dumas locates the significance of sausage to the background of Texas barbeque also substantial to overlook. In spite of his no-boundaries mindset towards forcemeats, he really feels a respect for typical sausages also. “Sausage, as it associates with what we understand as market-style barbeque, is the OG barbeque meat,” Dumas states. He fears of the immigrants that showed up in Texas from Central Europe that needed to get used to the warm and adjust their sausage dishes for beef as opposed to pork.
Dumas chose it was time to carry on to a bigger group and find out more concerning generating barbeque for a full-service dining establishment, so in 2015 he left Smokey Denmark’s and signed up with Stiles Change barbeque, in Austin. It really did not make sausage at the time, however he discovered his method around the pit area. After a quick job in 2019 at the currently shut Creekside Stoves, in Wimberley, Dumas discovered the barbeque collaboration that would certainly introduce his sausage-making track record.
The late John Brotherton was a normal consumer at Smokey Denmark’s when Dumas functioned there. Brotherton was specifically keen on Dumas’s smoked fifty percent poultries. “I would certainly place those Alabama-white-sauce poultries on the food selection, and he would certainly consume 2 of them,” Dumas states. Brotherton would certainly bring uncommon sausages for Dumas to attempt, and they developed a relationship. By very early 2020, Brotherton was running Brotherton’s Black Iron Barbeque, in Pflugerville, and Freedom Barbeque, in Round Rock, and he asked Dumas to take control of the sausage program for both.
They established a sausage procedure in a back area free Barbeque and started making sets of beef sausage, jalapeño-and-cheese sausage, and brisket boudin. (This triad continues to be Dumas’s basic offering to now.) It had not been long prior to his innovative side appeared. “I began forging ahead and jabbing openings in what sausage can be,” Dumas states. A pepperoni-pizza sausage was the very first jump he bears in mind working with with Brotherton.
” I intended to take made up recipes, explode them, and placed them back with each other in a tube,” Dumas states, clarifying just how he conceptualizes component mixes for his sausages. He required a bigger center than the tiny part of the kitchen area he had actually operated in free, so Brotherton rented out a room 2 doors below Black Iron in 2021, which both furnished with sausage-making devices. Dumas lastly had his research laboratory.
The list below year I reached see throughout 2 unique occasions where Dumas collaborated with cooks to “take off” their recipes and make sausage from them. Pitmaster Winnie Yee-Lakhani of Smoke Queen Barbeque, in Yard Grove, The golden state, showed up in Pflugerville that October with dishes for Sichuan beef noodle soup, moon cake, and Filipino lumpia. She and Dumas, with the assistance of fabulous pitmaster Harry Soo, transformed each right into an excessive selection of web links. The Malaysian wedding celebration sausage made with rice, like a boudin, was specifically unforgettable, with tastes of ginger, lemongrass, and saffron.
Dumas and I had actually simply shared a dish at Nōmada XXI in Monterrey, Mexico, a pair months prior to the dining establishment would certainly take control of the Brotherton’s kitchen area for a pop-up in November 2022. Nōmada proprietors Jesús “Chuy” Rodríguez and Farid Foroughbakhch pertained to Texas with a roller rollercoaster of tastes in mind. With Dumas’s assistance, they created a pork-mole sausage and a pleasant Mexican cornbread and smoked cajeta sausage. The latter was a wild adventure– it was tough to picture just how these treat aspects in a sausage may taste prior to taking a bite, however it functioned. Also much better was the cabrito machito sausage made with all the regular machito active ingredients, consisting of a lot of offal; crisp hog casing stood in for the goat intestinal tracts that are typically twisted around the filling up.
These pop-ups highlighted not just Dumas’s capability to forge ahead of sausage production however additionally the global links he’s made while sharing his methods in courses worldwide. He has actually instructed and offered sausage at barbeque events in Australia, Costa Rica, Mexico, Brazil, New Zealand, and the UK. “That would certainly have believed the simple wiener could take you worldwide?” Dumas muses.

He states mosting likely to distant areas can be a difficulty when he needs to collaborate with strange active ingredients and cuts or can not discover the best smoking cigarettes timbers. These restrictions require him to adjust and enable him to concentrate on neighborhood active ingredients. He made a kangaroo sausage in Australia making use of in your area increased kangaroo and pork fat, in addition to Australian Shiraz, lemon myrtle, wild indigenous thyme, and wattle seed. At the Monterrey Barbeque Feast, he offered a sausage made with chicatana ants, a varieties of huge flying ants delighted in as a special, specifically in Oaxaca. While offering the sausage to event guests in Monterrey, he understood that consuming ants had not been as preferred in the state of Nuevo León, much from Oaxaca. That was a lesson to him concerning local distinctions in Mexican food preparation. “It resembled offering clam chowder in El Paso,” he states.
Dumas debts Brotherton with enabling his sausage skills to bloom. One consumer, digital photographer Christopher Paul Cardoza, came to be specifically rapt with Dumas’s sausage developments. They took a seat with each other someday for a dish at Burnt Bean Co., in Seguin. Cardoza was raving a sausage he had actually attempted at Brotherton’s, and as Dumas remembers it, “[Cardoza] claimed, ‘You actually are the sensei. The sausage sensei.'” The name stuck and entered into Dumas’s branding.
The traveling and the need for Dumas’s sausage courses actually started after he was included in a sausage-making video clip by the consulting company Texicana barbeque in 2020. He really did not anticipate much focus from the video clip, which supplied a clinical description of sausage to a bbq target market, a distinct method at the time. Dumas obtained messages from throughout asking him to instruct programs. Brotherton established consistently set up courses at the dining establishment’s brand-new sausage center too. “I have actually been reserved strong with sausage courses since,” Dumas states. His Thanksgiving sausage– made with turkey, cranberries, wonderful potatoes, and cornbread clothing– obtained nationwide focus on the Today Show in 2022.
Every little thing was searching for at the end of 2023. John Brotherton introduced that Dumas, in addition to long time Black Iron Barbeque personnel Bobby Holley and Julia Daycock, would certainly obtain a possession share of business. Dumas was thrilled. However right after, an additional loss of somebody near him would certainly shake his life. Brotherton passed away in January 2024 adhering to a heart occasion. Days after Brotherton’s fatality, Dumas contacted me, “This great male counted on me and offered me a possibility … When I think about terrific males that spend their very own time and ability in others, I think about John.”
” It was a really distressing time,” Dumas mirrors. As he regreted, he was additionally mindful that the statement Brotherton made concerning him being a co-owner had not been taken into creating. Dumas really did not question that Brotherton’s family members would recognize his dreams, however he recognized just how tough it would certainly be to proceed at Black Iron without Brotherton there. “I recognized that could be the very best time to make my departure,” he states.
Kayla Schulze Gray, co-owner of Schulze’s Pit Space, in Seguin, and the joint’s pitmaster, Robert Celestino II, took among Dumas’s sausage courses in 2023. He spoke with them concerning a setting after making a decision to leave Brotherton’s and began on the Schulze’s group in March 2024. “They intended to carry out a complete sausage program, complete birthed,” Dumas states. He has actually proceeded his trial and error on the food selection and additionally educates programs in the sausage manufacturing center alongside the dining establishment’s pit area.
Dumas and I talked there, and he covered the three-day procedure of generating an excellent web link of smoked sausage. An item of butcher paper composed on by Dumas in black pen is mounted on the wall surface of the sausage area. On it he describes ideas like myosin removal, heat-coagulable healthy proteins, and the meaning of a solution.
Throughout our discussion, he shares a number of the sausage ideas he supplies to his trainees. “The vital element to producing the meat solution is temperature level,” he describes. The emulsification of meat and fat is what provides a sausage its framework. “Not nearly enough temperature level, and you will not produce the solution; and way too much temperature level at any type of phase will certainly damage the solution,” he includes. A busted solution suggests the healthy protein and fat different, so you do not obtain the random sample of an uniformly succulent web link when you reduced right into it.
Some active ingredients make emulsification a difficulty. “Anything blatantly acidic, you’re mosting likely to need to actually adjust the heck from it to make it act, however I have methods of negating it,” Dumas states. Sauerkraut, kimchi, and pickles are all troublesome. Also even worse are pineapple and papaya– they consist of bromelain, an enzyme that consumes the healthy protein, which can lead to a sausage that has the structure of child food. If you have a sausage you believe could be also damp, Dumas recommends including carbs to take in several of that added wetness. That’s one factor you’ll discover corn tortillas in the blend for his sausage made with Big Red and barbacoa.
Dumas generates a specialized sausage weekly at Schulze’s. I liked the Italian beef sausage flecked with giardiniera I attempted last month greater than I suched as the sausage seasoned with Costa Rican coffee and dark delicious chocolate that I had in 2014. I discover myself attracted even more to the essentials. Easily very first set he connected after being worked with at Brotherton’s, Dumas makes a brisket boudin, a jalapeño-cheese sausage, and a Texas hot-gut sausage for the everyday food selection at Schulze’s. The flower notes of the rugged black pepper and the deepness of the garlic in the Texas hot-gut exist in every bite. It’s an all-beef sausage, much like the meat-market barbeque joints of old would certainly have made, and the breeze of the case was simply best. It displays Dumas’s capabilities greater than any type of collection of uncommon active ingredients.
The Sausage Sensei has actually discovered a brand-new home for his skills in Seguin, however he’ll remain to take a trip and instruct the recommendation of Texas-style smoked sausages. Dumas sees education and learning as component of his objective as high as pressing the limits of what belongs inside a housing. He informed me, “I strongly think that passing this expertise on assists the following man and enhances the capability for future generations long after I’m gone.”